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Table of Content for electronics:

More pages: May 2011 July 2011 August 2011 October 2015 November 2015 February 2016 May 2016




2011/05/06 PC/Breadboard Xbee Adapters: Sparkfun and Adafruit
π 2011-05-06 00:00 in Arduino, Electronics
When I was getting into Xbee, it wasn't too clear to me what was the recommended interface for the PC size.

While there actually are expensive-ish dedicated PC adapters, the short story is that most folks actually use the same Xbee chips that you put on your arduino shields, and use an adapter that can be connected to USB.

For this you have two to chose from, and I'll explain them both (I got both to try them out, and each has its strong points and weaknesses). This is what they look like (the sparkfun one is red):


Sparkfun

The sparkfun adapter costs a bit more, but it has the built in FTDI chip, so it comes with a mini USB connector and it ready to connect to your PC: no fuss. It also comes with a very handy set of LEDs: serial RX/TX, and RSSI (which shows if RF data was received). The big plus is also that it's already all soldered and ready to use. Oh, the module also easily supports longer Xbee Pro modules.
Its only shortfalls are the lack of AI LED (which comes in handy to show that the module has joined an active network) and no reset jumper, which can be required to blind flash modules or reset modules with ZB END device firmware (which goes to sleep by itself and can't be talked to with X-Ctu without a reset).

Ladyada

Those modules need to be soldered. It's not very hard, but it's time consuming and it's easy to put solder inside the xbee headers. One of my modules wasn't working right until I figured that the problem were the headers had a bit of solder and prevented a consistent good contact. The other shortfalls are the lack of serial RX/TX LEDs which are crutial for knowing that your blind flashing is working, and the default build doesn't accomodate Xbee Pro modules well (you have to bend the resistor and capacitor out of the way like in the picture above).

On the plus side, there is no FTDI chip on there, so they're cheap ($10) and you can use a 3rd party 5 pin adapter cable you may already have, or if you buy one now, you'll be able to reuse it later to flash some arduinos like the AT mega 328.

If you're planning on mostly plugging your Xbee into a breadboard, the Ladyada option is cheaper since you can solder header pins and use the adapter without ever paying for an FTDI cable (or more generally share one cable for multiple modules).

Hardware Reset

Sometimes you have a flash a non responsive Xbee module, it may be a ZB End device firmware that is in sleep all the time, or you just don't know the module speed and don't feel like finding out, you can flash the module with X-ctu and reset the module when it tells you to.
But to do this, you need a reset switch, which neither of those two modules has.

I ended up foldering a PC jumper on both modules as shown in the pictures, and that would be a worthwhile addition to both modules by default.


The procedure for blind flashing is explained here and there:

  • Set speed to 38400, API disabled
  • in modem conf, select right firmware
  • set baud rate in serial interacing option to 38400
  • set always update firmware and start write with module not plugged in
  • when error message on pushing reset appears, plug module in
  • 2011/07/01 Back Into Electronics
    π 2011-07-01 00:00 in Electronics
    After getting into arduino (and I'll blame Johnathan Oxner on this one), I had to get back into electronics as a result too.

    It took a bit over $500 to get basic parts and tools all stocked up. I'm re-learning the basics and finding projects to build (like a wireless Xbee controlled outdoors soil moisture sensor, or adding breath and SPO2 measuring to my arduino sleep monitoring board).
    So far, well, electronics is what I remember it to be: hard and less satisfying than computers for me. Debugging is harder, getting parts adds delays that don't mostly exist with computers, and there is a lot to learn :)

    Stay tuned for more.

    2011/08/05 Hacking a Lipo Voltage Meter on a Ladyada Breadboard Power Supply
    π 2011-08-05 00:00 in Electronics
    Ok, maybe this is my first successful project (not counting flashing LEDs in sequence off an arduino). The Ladyada breadboard power supply sorely lacks a voltage display when in adjustable mode.

    I found a device called 'LED 1s-6s Lipo Battery Voltage Indicator Checker Tester' on Ebay. Here are links that might work in a few weeks still :)

  • http://www.aliexpress.com/fm-store/603538/210478792-433940875/1S-6S-Lipo-Battery-Voltage-Indicator-Checker-Tester-free-shipping.html
  • http://www.amazon.com/NEEWER%C2%AE-Voltage-Battery-Indicator-Checker/dp/B00D7AHMWO
  • http://www.amazon.com/Vktech-Voltage-Battery-Indicator-Checker/dp/B00CQEKL3O
  • http://www.gearbest.com/rc-quadcopters-parts/pp_138061.html
  • It is a better choice than the more expensive 1-8S tester with low battery alarm because it will work in 1S mode without flashing voltages. Now the trick it is powered by the voltage it's measuring, but the voltage cannot drop below 3V it won't work.
    You can however measure down to 1V (or maybe even less) if you apply 3V or more on one other pin, but you don't want to apply that voltage to the other pins before the unit has initialized. If it 'boots' with only one voltage, it will nicely just display it and then you add voltage to pin 3 and it will measure pin 2 voltage down to low values without shutting off. You just don't want it to boot with voltage on pin 3 or it will alternate between showing voltages on pin 2 and 3, which is what you want for a lipo battery, but not for this application.
    Maybe I could have done something complicated with a capacitor or a timer, but I just put a switch that turn off and only turn on to apply power to pin3 when I need to measure small voltages. It's a bit hackish, but it cost $5 for the digital voltage meter, which is hard to beat :)

    End result pictures below:


    measuring just 1.42V
    measuring just 1.42V


    2015/10/29 Controlling 5 and 12V swtiching with SmartFPV RCCCv2 Video Switching Board
    π 2015-10-29 00:00 in Electronics, Rc
    The RCCCv2 board is an awesome little board, but unfortunately its switched output are not very usable as general purpose power swtiching. One is strobes, so it goes on and off no matter one, and the other one could switch any load, except that the GND line is switched, not the 5V line. As a result, if I plug my cameras into 5V, thir ground goes to the OSD board, the OSD board is connect to the autopilot and the serial communication grounds the circuit via the autopilot, which means my cameras would turn on regardless of whether their GND connection to the RCCC board is floating, or switched.
    It's really too bad that the RCCCv2 will not switch the 5V line instead of the GND line.

    My other issue was that I wanted to switch both 5V for the cameras and 12V for the VTX, so the best plan was to switch 2 volt lines with a dual relay. Doing this with the RCCC board was again a bit tricky because it would only switch a ground line that would go floating otherwise, so I had to use a pullup to 5V.

    If I had to do this again, while I was not able to find any small RC controlled dual throw relays (the only one I found was huge and 3 times the size and weight), the Pololu 2803 RC Switch with Medium Low-Side MOSFET works for small loads, but if you need relays (and in my case I do because I needed a high side switch, and the mosfet was low side), the next best option is a Pololu 2804 RC Switch with relay. Sadly, the relay on it is big, but I can unsolder it and put a smaller one. I recommend the Pololu switches just because they're very configurable (you can change the setpoint, as well as change the direction they'll turn on/off for).
    That said, for more than twice the money, a smaller and less configurable one is the PicoSwitch Radio Controlled Relay.

    But anyway, I did have this small dual throw relay already, so I made it work with the RCCCv2 board to switch 5 and 12V.

    Relay board testing:

    Flipping the lights with my RC contoller

    Breadboard testing:


    Now trying the whole things with my plane electronics, and checking current draw:

    My little dual latching relay board is quite small, it replaces 2 bigger relays:


    Initial design:


    Better design where the relay is not energized when 5 and 12V power are switched on:




    And here is the end result board, showing how it's wired with the RCCCv2 board:

    2015/11/22 Solar Powered Lights Shed
    π 2015-11-22 00:00 in Electronics
    I happened to pick up a solar powered floodlight at costco, and figured I'd use the solar panel charged batteries to power lights inside our shed.

    6.7V input from the batteries, taken down to 5V with LM voltage regulator
    6.7V input from the batteries, taken down to 5V with LM voltage regulator

    The problem was that my motion activated lights actually used quite a bit of power when doing nothing, so their batteries would die after 1-3 months without them being used: This nice bright light has an RF receiver that needs to be powered all the time, sucking power:


    This light is even worse, it uses more than 500mA when fully bright, and uses an infrared LED to detect hand swipes. That burns 3mA, killing batteries in less than a month:


    My meter shows more than 0.5A when full bright:


    Small show and tell video:

    This is the ghetto end result in the shed, but it works :)


    In the end, I did have to replace the LM voltage regulator with a better one from pololu, 2.5A 5V with less than 1mA quiet use. This allowed the batteries not to be used up into a voltage regulator doing nothing :) Then, I also had to put the voltage/amp display on an off switch, as it was using another 15mA just to display those values. Now, everything is happy :)

    See more images for Solar Powered Lights Shed
    2016/02/29 Hacking a thinkpad slim tip adapter to output more than 90W (required to charge a Thinkpad P70)
    π 2016-02-29 00:00 in Electronics, Linux
    The thinkwiki power connector page explains very nicely how Lenovo power supplies come in round and slimp (rectangular) tip, and can be 35, 45, 65, 90, 135, 170, and 230W. The way the laptop knows how much power it can draw, is by measuring a resistor between the center pin and ground. So far, most of my power supplies had been 90W, and all my thinkpads, including the T540p, were ok enough with that, even if maybe they were not always charging at full speed.

    However, when I got my thinkpad P70, although it also uses around 25W in typical use, which means plenty of extra wattage on a 90W power supply to charge the battery, the P70 was unfortunately designed not to charge under any condition unless it recognizes a power supply that's at least 135W (it ships with a 170W power supply, and it's a huge monster brick). I'm pretty mad at lenovo for that because they could totally have designed the P70 to charge at a slower rate from a 90W power supply, or at least when the laptop is sleeping, but no, even when it's sleeping, it will just not charge at all. Sadly, this means that the RAVPower 23000mAh Portable Charger Power Bank External Battery Pack I bougght, was able to power the laptop, but not charge it. I guess in this case, it's not a huge issue since energy would be wasted trying to charge the laptop battery instead of just powering it, but still, that was disappointing.

    here, the pack is powering my laptop at 20V, 2.1A
    here, the pack is powering my laptop at 20V, 2.1A

    The P70 will function off a 90W power supply by just not discharging its battery, and consuming around 1.5A at 20V (i.e. 30W), so that meant that not only I had to buy some bulky 135W power supplies (less bulky than 170W thankfully), but also that I was now unable to use my travel iGo 110W 12V DC power supply, which I use to charge in cars. For AC, I did buy a Lenovo ThinkPad 135W (Slim Tip) Replacement AC Adapter for lenovo ThinkPad T440p 20AN 20AW, Lenovo ThinkPad T540p 20BE 20BF: https://www.amazon.com/gp/product/B00HOMBO0M


    But for car use, I was upset about the situation, so I read up and realized I only had to change the resistor in my barrel connector to slimtip adapter and that would likely allow my thinkpad to start charging from my 110W iGo power supply. The hard part was finding where the resistor was since I had to replace a small resistor with a bigger one (the other way around, I could have trivially added a resistor in series).

    So, I started with the AC Charger Power Supply Adapter Converter Cable Cord For Lenovo ThinkPad : https://www.amazon.com/gp/product/B00T013J44 and had to find where the resistor was hidden. After cutting the cable in 2, I convfirmed it was on the slimtip side, so I had to take the plug apart until I found it.



    After that, it was just a matter of adding a new resistor, and in the end, I added a resistor bridge, so that I could select no resistor, 550 Ohm (90W), 1kOhm (135W), or even 1.9kOhm (170W). For my laptop, though 135W was enough, and my iGo only delivers 110W anyway.



    I added a amp/volt meter (RioRand 2in1 4.5-30V/10A Digital Voltage Detector DC Current Volt Amp Meter|http://www.amazon.com/gp/product/B00JE42W86]), so I can tell how much current is flowing and whether I might be exceeding the wattage of the power supply. When my laptop is running, and the battery charging, it's now using 5.6A (just about 110W)


    So problem solved. I'm not super happy at Lenovo for having stupidly designed their Thinkpad P70 not to charge from a 90W power supply under any use case, even at reduced speed, or even with the laptop sleeping or off, but since I already had the laptop, I was stuck with it, so this little resistor hack did the trick. Hope this helps someone.

    2016/05/24 Hacking LED Shoes
    π 2016-05-24 00:00 in Electronics
    While those shoes are quite cool when they work, and getting them for $50 or less on amazon is quite cheap. Sadly the build is a bit cheap and the hardware could be improved. So I went ahead and did it.

    the lit shoe laces are separate
    the lit shoe laces are separate


  • these are the shoes: https://www.amazon.com/gp/product/B014D20JTM (not great quality, be ready to buy 2 pairs if you want a backup)
  • and here are the lit laces: https://www.amazon.com/gp/product/B00BOK1BRQ
  • This is what you find under the sole: everything is inside a resin and the built it lipo is too small (only 4H runtime). Two sets of 4 wires come out: one is to control the LEDs and the other one has 2 wires for the switch built in the shoe, and 2 wires for the USB power charging (which charges super slowly, about 4X slower than the speed the lipo can charge at):


    The first thing to do is to open the side of the shoe to get to the switch, take it out, and turn it around so that it points away from your foot. Otherwise it's way too easy to trigger. I've also cut the yellow wire and added a small slider switch. This allows me to disable the push switch if I want the shoes to stay off, or not rotate between color patterns each time the switch gets bumped:


    The lipo is totally built in and too small. Adding a second lipo in parallel is a bit difficult, I had to burn off the resin to access the lipo terminals:

    it claimes 450mAh, but I think it's smaller
    it claimes 450mAh, but I think it's smaller

    it's a bit difficult to solder wires on top of the lipo wires without shorting it
    it's a bit difficult to solder wires on top of the lipo wires without shorting it

    I then added a female connector to allow use of bigger lipos from a mobius I wasn't using
    I then added a female connector to allow use of bigger lipos from a mobius I wasn't using

    I had a few lipos to choose from, but the mobius one was the best fit for the hole in the shoe
    I had a few lipos to choose from, but the mobius one was the best fit for the hole in the shoe

    I had to cut off a bit of plastic fit the battery
    I had to cut off a bit of plastic fit the battery

    still a bit of a tight fit
    still a bit of a tight fit

    My shoes now work a bit over 12H, do not turn on or off without my wanting them to, and they come with a real off switch. I did put a very solid sole insert on top though to protect the electronics and the new bigger lipo underneath. There is also a worst case scenario where it could catch fire :)

    See more images for Hacking LED Shoes

    More pages: May 2011 July 2011 August 2011 October 2015 November 2015 February 2016 May 2016